Powder Metallurgy Custom Made Sintering Metal Parts for Die Casting OEM Steel Parts Precision Metal Components

• Customization: Available
• Die Casting Machine Type: Hot Chamber Die Casting Machine
• Die Casting Method: Precision Die Casting
• Model NO.: Metal Parts
• Machining: CNC Machining
• Material: Iron , Stainless Steel
• Surface Preparation: Electroplating
• Pressure Chamber Structure: Vertical
• Tolerance Grade: 4
• Casting Surface Quality Level: 1
• Certification: CE, RoHS
• OEM: Yes
• Surface Treatment: Polishing , PVD , Coated . Painting
• Transport Package: Air Bubble Bag, Carton
• Specification: customized size
• Origin: China
• Production Capacity: 800, 000pieces /Month

Product Description

We offer OEM metal parts & accessories for  electornic appliances , mechanical device  through powder metallurgy , metal injection molding process . Metal injection molding (MIM) is a metalworking process in which finely-powdered metal is mixed with binder material to create a"feedstock" that is then shaped and solidified using injection molding.The ability to combine several operations into one process ensures MIM is successful in saving lead times as well as costs, providing significant benefits to manufacturers. The metal injection molding process might be a green technology due to the significant reduction in wastage compared to "traditional" manufacturing methods replace die casting metal parts , structual parts .

The advantages of metal injection molding for metal fabrications :

• Highest degree of design freedom for complex shapes and geometries
• Provides practical economic solutions to increasingly stringent material and product design requirements
• Functional integration of various features, such as lateral drillings, interior and exterior threads and gear teeth.
• Excellent batch to batch repeatability with exceptional process capabilities
• Very high volume production series run on fully-automatic injection molding machines using multi-cavity tools
• Components can be heat and surface treated, plated, welded and soldered

The window of economic advantage in metal injection molded parts lies in complexity and volume for small-size parts. MIM materials are comparable to metal formed by competing methods, and final products are used in a broad range of industrial, commercial, medical, dental, firearms, aerospace, and automotive applications. Dimensional tolerances of ±0.3% are common and machining is required for closer tolerances .
MIM can produce parts where it is difficult, or even impossible, to efficiently manufacture an item through other means of fabrication. Increased costs for traditional manufacturing methods inherent to part complexity, such as internal/external threads, miniaturization, or identity marking, typically do not increase the cost in a MIM operation due to the flexibility of injection molding.

Metal injection moulding process custom metal parts 

MIM prcess in each steps :
1. Metal powers option
2. Binders
3. Mixing
4. Molding
5. De-binding
6. Sintering
7. post sintering operation such as polishing 
8. Mechanical properties MIM parts

Customized metal parts specification
 

Product type	Metal injection molding custom parts cnc machining parts ,machinery parts , machine turning parts
Material	metal , Iron , stainless steel , copper ,carbon steel
Process	Metal injection molding , CNC machining , stamping
Treatment	Polishing , plating ,sand blasting , PVD , coating
Tolerance	±0.3%
Drawing format	DWG ,IGS , STP
Delivery time	20 days for mass production

Custom metal parts






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