Customize Spur Gear Drive Gear Helical Pinion Gear by Powder Metallurgy Sintered Gears

• Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
• Hardness: Hardened Tooth Surface
• Gear Position: External Gear
• Manufacturing Method: Sintered Gear
• Toothed Portion Shape: Spur Gear
• Material: Stainless Steel
• Model NO.: Custom Gear
• Type: Circular Gear
• OEM: Yes
• Metal Fabrication: Stainless Steel , Copper , Aluminum , Iron
• Transport Package: Air Bubble Bag, Carton
• Specification: customized
• Origin: China
• Production Capacity: 500, 000pieces /Month

Product Description

We offer OEM metal parts & accessories for  electornic appliances , mechanical device machine parts through metal injection molding process , powder injection molding. 
The Metal Injection Molding process is characterized by high pressure injection of powdered metals and binders rather than the conventional gravity fed processes.
The main applications for this technique are to produce small and often more complex parts often ranging in weight from 0.5 to 150g.

Step 1:  Feedstock 

• Very fine metal powders are combined with thermoplastic and wax binders in a precise recipe. A proprietary compounding process creates a homogenous pelletized feedstock that can be injection molded just like plastic. This achieves ultra-high density and close tolerances over high-production runs. 

• Unlike standard powder metallurgy, which can achieve only 80-90% of theoretical density, MIM results in 95-100%. This means we can achieve close tolerances and reduce costs by producing small, complex parts over high production runs.

Step 2: Molding

• The feedstock is heated and injected into a mold cavity under high pressure. This enables us to produce extremely complex shapes and allows for shorter cycle times.
• Once molded, the component is referred to as a "green" part. Its geometry is identical to the finished piece but is about 20% larger to allow for shrinkage during the final sintering phase.

Step 3: Debinding

• Binder removal (debinding) involves a controlled process to remove most of the binders and prepare the part for the final step - sintering.
• Once debinding is complete, the component is referred to as "brown."

Step 4: Sintering 

• The brown part is held together by a small amount of the binder, and is very fragile.
• Sintering eliminates the remaining binder and gives the part its final geometry and strength.
• During sintering, the part is subjected to temperatures near the melting point of the material.

The advantages of  Powder metallurgy, metal injection molding for metal fabrications :

• No limits for designers
• Merge two or more parts into one
• MIM can reduce cost of assemblies
• Green part and post-processing for special requirements

These and other clients operate within an array of industry sectors including:

• Medical
• Aerospace
• Automotive
• Industrial
• Telecommunications
• Gas Analysis
• Agricultural

Customized metal parts specification

 

Product type	custom made sintered steel parts , precision components, cnc machinery processing parts ,metal injection molding MIM parts ,Titanium parts ,custom stainless steel parts , Sintered spare parts ,tungsten alloy parts
Material	Aluminum(6061,6063,7075...), Stainless Steel(301,302,303,304...), Brass, Copper, metal sheetl
Process	Metal injection molding , powder metallurgy ,cnc machining
Treatment	Powder Costing,Chroming,Electropolishing ,Blackening Galvanized,Painting,Anodizing,Laser Cutting,Texture, Sanblasting,Polishing , Silk Screening
Tolerance	±0.3%
Drawing format	DWG ,IGS , STP
Delivery time	20 days for mass production

Welcome OEM /ODM metal injection molding MIM customized parts fabrication.

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