Custom Powder Metallurgy Sintered Gears Tubule Flange Output Shaft Planetary Gearbox Speed Reduction Gear Box for DC Motor Gear Parts

• Customization: Available
• Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
• Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
• Model NO.: Gearbox
• Layout: Cycloidal
• Hardness: Hardened Tooth Surface
• Installation: Torque Arm Type
• Step: Three-Step
• Type: Planetary Gear Box
• OEM: Yes
• Metal Fabrication: Steel
• Transport Package: Air Bubble Bag, Box, Carton
• Specification: OEM/ODM design
• Origin: China
• Production Capacity: 800, 000pieces /Month

Product Description

Our main products, steel gearboxes ,gear parts for motors through powder metallurgy processing.
We specialize in designing and manufacturing highly engineered, custom components and assemblies. Our professional staff are geared towards providing customers with high quality products and excellent service .
A gearbox is a power transmission device to produce high torque by reducing the drive speed or increase the drive speed the other way. Planetary gearbox consisting three components: sun gear, planet gear and ring gear . A Sun gear is a gearwheel in a planetary gear system, that rotates around its own axis and has other gears (planet gears) that rotate around it. Much like the Sun and planets in our solar system. The amount of planetary gears in a gearbox varies based on the gear ratio. Most planetary gearboxes have from two to five planet gears. When looking at planetary gears, the strength of the gearbox is usually determined by the size of the sun gear. Larger sun gears will allow for higher torque values. The planet carrier,Its objective is to hold up to gears of the same size, which mesh with the sun gear.

Our gearbox,Light weight,small size, high carrying capacity, long service life .Smooth operation, low noise, large output torque, large speed ratio, high efficiency, power diversion, and multi-tooth meshing by powder metallurgy process . 

Gearbox ratio 3 to 1000 .
 

Customized metal parts specification

 

Product type	Planetary gearbox , gear parts , speed reducer , motor gears , custom gearbox
Material	Metal
Process	Powder metallurgy , metal injection molding , cnc machining
Treatment	plating ,sand blasting , PVD , coating
Tolerance	±0.3%
Drawing format	DWG ,IGS , STP
Delivery time	10 days for mass production

Powder metallurgy (PM) is a metal parts / components fabrication way and made from metal powders material . The process of powder metallurgy (PM) is blending fine powder materials , press them into a desired shape or form compacting , and heating the compressed material in a controlled atmosphere to bond the material sintering .PM process can avoid , or greatly reduce the need to use metal removal processes,thereby drastically reducing yield losses in manufacture and oftern resulting in lower costs .
The powder metallurgy (PM) consist three steps : powder blending,compaction and sintering .Common products include gears , structural metal parts , bushings used for automobiles , appliances and powder equipments .
Advantages of powder metallurgy
Products made by powder metallurgy (PM) generally do not need further finishing , because produces good surface finish.
Maintains close dimensional tolerances
Provides materials which may be heat treated for increased strength or enhanced wear resistance .
There is less wastage of raw material , can be very economical for mass production .
Complex shapes parts can be made . Provides controlled porosity for self-lubrication or filtration.
Suits to high volume parts productions requirements .

Custom metal parts









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